EMPLOYMENT:

Colello Consulting, LLC (Nov 2002 - Present)

Lead Process Automation Engineer

Automation and Control Specialists (May 1997 - Nov 2002)

Senior Process Automation Engineer

SYSTEMS:

Distributed Control Systems - Emerson DeltaV, Emerson (Fisher) PROVOX

Data Collection - OSISoft PI, Aspen IP.21

ROLES:

Technical lead

Area lead

Process automation engineer

PI administrator

Staff augmentation

CLIENTS:

Gilead Sciences Inc., Oceanside, CA

Genentech Inc., Oceanside, CA

Amgen Inc., West Greenwich, RI

Pfizer Inc., Lincoln, NE

Rhodes Technologies, Coventry, RI

Genzyme Corporation, Framingham, MA

Pfizer Inc., Groton, CT

Pfizer Inc., New York City, NY

Pfizer Pharmaceuticals LLC, Barceloneta, Puerto Rico

Merck & Co., West Point, PA

EXPERIENCE:

Supervised and coordinated teams of automation engineers to deliver quality code, meeting schedule and budget.

Implemented complete solutions from gathering user requirements, writing functional and design specifications, implementing code, writing and executing test protocols, through supporting commissioning and start-up.

Projects include: automation of a manually operated process building, incorporation of new vessels to an existing plant, conversion of a single-product facility to multi-product, addition of new products to an existing plant, planning and implementation of system decommissioning procedures for a plant closure

Automated equipment including: high temperature short time (HTST) media treatment skids, centrifuge and supporting vessels, filtration skids, Guedu dryer and supporting hydraulic system, wastewater neutralization tanks, wastewater stripping system, solvent recovery system, process scrubber

Support roles include: investigated and resolved automation issues surfaced by the production team, implemented an alarm reduction strategy to coincide with a plant-wide initiative, designed control modifications and prepared batch recipes for upcoming campaigns, represented the automation department at daily production meetings, authored components of a global automation solutions library used company-wide as a starting point for new projects

Administered an OSI-PI data collection system, assisting in the initial design and configuration. The system collects continuous, alarm, event, and batch data from three separate control systems. Developed many programs (in Visual Basic) to manage and interact with the PI system, including one to ensure uninterrupted data collection during console updates.

Designed and implemented other coding solutions including: a Perl script to automatically search DVOP (DeltaV Operate for PROVOX) spooler files based on user-specified search strings and time limits; a validation tool to compare the current DeltaV configuration to its associated design document, summarizing the objects that were compared and highlighting the differences between code and documentation

Experience in biotechnology, organic synthesis, and wastewater treatment facilities.

RELATED
EXPERIENCE:

Regulatory - Change Control Procedures, cGMP

Programming Languages - SQL, Visual Basic, XML/XSLT, Perl, Python

Operating Systems - Windows, VMS, Linux, UNIX

SIDE
PROJECTS:

Author of Master Sudoku: Puzzles of Varying Difficulty, Volume 1

DeltaV FHX search tools

OPC data collection and visualization

PI tag monitor

EDUCATION:

The Cooper Union for the Advancement of Science and Art, New York, NY

Bachelor of Chemical Engineering, May 1997